Dominican Republic 13,000 sqm Semiconductor Assembly Workshop
Services provided: Workshop, custom buildings
Project Details
- Project Name:Dominican Republic 13,000 sqm Semiconductor Assembly Workshop
- Project address: Dominican Republic
- Project area: 13,000 Sqm
- Manufacturer: Xinguangzheng
Project Description
Xinguangzheng successfully partnered with a semiconductor manufacturer to construct a 13,000-square-meter state-of-the-art production workshop in the Dominican Republic. By leveraging innovative steel structure designs, advanced environmental and fire safety systems, and a rapid construction approach, we delivered a cutting-edge facility on time and within budget. The flexible, column-free design optimized assembly lines while ensuring compliance with stringent environmental and safety standards, supporting the client’s goals of operational efficiency and quality.
The Problem
The client faced several critical challenges when planning the facility:
Flexibility Requirements: A large-span, column-free design was essential to accommodate advanced assembly lines and cleanroom layouts while supporting overhead material handling systems.
Stringent Environmental Controls: The facility needed to maintain dust-free, temperature-regulated, and anti-static conditions to ensure product quality and worker safety.
Compliance with Regulations: The workshop needed to meet the Dominican Republic’s building codes, including moderate seismic standards, environmental regulations, and fire safety mandates.
Fast-Track Construction: Rapid project completion was imperative to meet the client’s aggressive production timeline while staying within budget constraints.
Safety Concerns: Integrated fire safety systems were critical to protect sensitive electronic components and ensure workplace safety.
The client’s requirements demanded a highly specialized, innovative approach, and the ability to execute the project with speed and efficiency.
The Solution
To address the client’s multifaceted challenges, Qingdao Xinguangzheng Steel Structure Co., Ltd. implemented the following solutions:
- Designed a large-span, column-free system with a span of up to 36 meters, ensuring maximum flexibility for assembly lines and cleanroom modules.
- Incorporated high-strength galvanized steel panels with insulation layers to optimize thermal stability, noise reduction, and compatibility with cleanroom standards.
- Integrated HEPA filtration, dust-free HVAC systems, and anti-static flooring to maintain precision-required conditions.
- Installed automatic sprinkler systems, smoke detectors, and fire-resistant coatings in adherence to Dominican Republic fire codes, ensuring asset protection and employee safety.
- Ensured full compliance with the Dominican Republic’s building codes, including moderate seismic standards and sustainability goals.
- Engineered the structure with Q355 high-strength steel and reinforced connections to enhance earthquake resilience.
- Leveraged prefabricated steel components for swift on-site assembly, completing the facility in just four months, minimizing construction time.
- Adopted a modular approach, reducing waste and aligning with sustainable practices.
- Integrated six loading/unloading bays and overhead material handling systems for seamless operations.
- Installed 6-ton-per-square-meter load capacity anti-static epoxy-coated concrete flooring to accommodate precision equipment.
By combining innovative design, advanced technology, compliance expertise, and efficient construction practices, we delivered a solution that exceeded the client’s expectations.
Result
The project delivered measurable success across several critical areas:
On-Time Delivery: The workshop was completed within the four-month schedule, enabling the client to meet their aggressive production timeline.
Optimized Facility Layout: The column-free design increased production capacity by 30%, supporting flexible assembly line configurations and added cleanroom versatility.
Environmental & Safety Compliance: Advanced HVAC systems, anti-static measures, and fire safety installations ensured compliance with strict industry and regional regulations, safeguarding product quality and worker safety.
Cost-Effective Solution: Utilizing prefabricated steel minimized construction and long-term maintenance costs, providing a highly cost-efficient alternative to traditional concrete construction.
Sustainability: Recyclable materials and eco-friendly building practices aligned with the Dominican Republic’s green initiatives.
